Industrial automation

Designing a new industrial automation solution is the most complex process of the entire automation solution. We know that a good design at the very beginning always pays off at the end of the project by minimizing additional costs.

Successful design is achieved by processing process analysis, risk analysis and virtual model design, using Autodesk Inventor, Visual Components or WinMOD software. We further optimize the model in terms of function, operation, performance, material flow, etc.

For the final visualization, we prepare the design of robots, drives, sensors, control systems, cameras and the overall concept of electrical equipment including all safety functions.

Our team of engineers and designers then transforms the design of the automation solution into detailed production documentation, which is used for machine manufacturing, switchboard production, electrical assembly and programming of the control system with robots, controlled drives, cameras, etc.

We assemble machines in our own assembly halls in Ostrava and Holešov.

The next phase of the project belongs to our team of programmers. Based on the 3D model, electrical design and functional description, they have already prepared the application software for PLC (automatic control unit), operator HMI panels and stations. The goal is to have clear push-button control on all counters, HMI panels and operator SCADA stations that provide the operator with important detailed status and fault messages for easy and fast machine diagnostics.

Before the real commissioning phase begins, we perform virtual commissioning with a prepared simulation and virtual twin, where we test and verify the basic correct functioning of the application software with high efficiency and can test almost all critical conditions without risk of damaging the machine.

After completing the real machine, we start with the classical phase of the project, the so-called commissioning, at the end of which we have a tested and fully functional machine that is ready for pre-series production.

Only a fully functional and tested machine or line is taken to the customer for installation. A team of mechanics and electrical fitters under the supervision of the project manager will prepare the machine for transport. The customer will then have the machine set up, wired and prepared for the arrival of our programmers. In this last phase, we will debug the machine under series production conditions to verify the final production quality, machine reliability and the required cycle time to achieve the planned production capacity. Production can begin.

The delivery of a new machine or line is most often associated with a 2-year warranty period on the complete delivery.

We also offer post-warranty service based on service contracts.